Manufacturing

More uptime, higher yield, resilient supply.

% of global GDP

15%manufacturing value-added, of GDP

World Bank · 2024

Market size

$16.8Tvalue added

World Bank · 2024

Sector growth (CAGR)

3.4%CAGR to 2030

Global Industry Analysts · 2024

AI-adoption

77%of manufacturers adopting AI

Rootstock manufacturing survey · 2024

Functions

Select a function to highlight its specific problem use cases.

Function3 use cases

Production & Operations

Unplanned downtime stops the line
Equipment fails without warning, halting production and blowing delivery commitments.
Pain Rate
11%
Siemens / Senseye True Cost of Downtime · 2024
Money Bleed / yr
$1.4T
Siemens / Senseye True Cost of Downtime · 2024
Reach
2 in 3
Siemens / Senseye True Cost of Downtime · 2024
Recoverable Upside
30-50%
Deloitte (Industry 4.0 asset maintenance) · 2023
Data & tech stack
Machine sensor / PLC dataMES / SCADA logsMaintenance historyIoT time-series (historian)Edge / stream processing
Analytical models
Predictive maintenance (RUL)Anomaly detectionSurvival / failure modelsVibration / signal MLRoot-cause analytics
Low OEE bleeds hidden capacity
Speed loss, micro-stops and quality issues keep overall equipment effectiveness well below potential.
Pain Rateestimate
~60%
typical OEE vs 85% world-class
Money Bleed / yrestimate
$500B
lost throughput value
Reachestimate
Global
production lines
Recoverable Upsideestimate
20%
OEE improvement attainable
Data & tech stack
Line & cycle-time dataDowntime / reject logsMES telemetryTime-series historianBI / analytics
Analytical models
OEE loss decompositionBottleneck detectionMicro-stop clusteringThroughput optimizationProcess-parameter modeling
Slow changeovers kill flexibility
Long line changeovers make small batches uneconomic and cap product mix responsiveness.
Pain Rateestimate
~15%
of production time in changeover
Money Bleed / yrestimate
$120B
changeover downtime cost
Reachestimate
Global
SKUs & lines
Recoverable Upsideestimate
30-50%
changeover time cut via SMED
Data & tech stack
Changeover event logsSchedule & SKU dataOperator / setup timesMES data lakeOptimization engine
Analytical models
Changeover-time predictionSequence optimization (SMED)Scheduling optimization (MILP)Clustering of setupsSimulation modeling